I got some quotes on various truck cappers:
ARE DCU (20" height): $6268 before tax and install fees
• DCU Interior: Acrylic Fabric Liner - Complete Unit
• Rear Door Choice: 1/2 Rear Door With Window
• Driver Side Door Choice: Radius Slider
• Passenger Side Door Choice: Radius Slider
• Driver Side Toolbox Choice: No Toolbox
• Passenger Side Toolbox Choice: No Toolbox
• Front Window Choice: Clear Mitered Sliding Window
• Ladder Rack Choice: 120
• DCU Security Screen: Rear Door Security Screen
• DCU Driver Side E-Lock: Yes
• DCU Passenger Side E-Lock: Yes
• DCU Rear Door E-Lock: Yes
SNUGTOP (REBEL): $3345 before tax and install fees
W/ COAL MIST HEADLINER
W/ FRONT DROP SLIDER WINDOW
W/ 12 VOLT DOME LIGHT
W/ THIRD BRAKE LIGHT
Leer 100RCC: $3190 before tax and install fees
(basic standard options only)
Leer 100XR: $3190 before tax and install fees
(basic standard options only)
I did some quick pricing using McMaster Carr to build my own shell using extruded t-slot structural aluminum. I figure that I can do it for about $2000-2500 including a few tools I'd need to buy. If I found the materials from a different less expensive supplier, I could probably shave about $500 off that price. It would probably take me two weekends to complete.
If I made it out of wood (cedar 2x4 framing), it would probably end up at about $1000-1500 depending on what tools I would need to get. It would probably take me three weekends to complete.
If I made it out of wood (marine plywood boat construction), it likely would be around $1000-1500 depending on the coatings and fiberglass I'd use. It would probably take me four weekends to complete.
I think the DIY metal extrusion route will be the lightest. And then I could maximize the size of the doors to make it as easy as possible to get at stuff inside.
I keep waffling back and forth between buying something pre-made and making my own.
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I bought an
Igloo 80DZ at Costco yesterday which is an upgrade over the tiny fridge I've been using that I bought used from a Rising Sun member about 10 years ago (it still works great, by the way). I need to start thinking about how to organize the bed of the truck including that fridge. I'm thinking of DIYing a drawer slide system that comes up to the bed rails. Then I'd make some sliders that come out of the side doors to make it easier to get things out, etc... It's ideas anyway.
But first thing's first... I need a canopy.