OK4wd a few times with no issue
Notice that
OK4WD (in Stewartsville, New Jersey) is a wholly different company than
OKoffroad (in Tulsa, Oklahoma). I'm sure both are fine.
I’ve got 120’ of 3/8” on my M12000. Daniel and I have different opinions on what is best. If you go short have extensions.
This isn't so much a matter of opinion as it's physics. It's convenient to just carry all your rope on the spool but there's no question you are giving up pulling power using the 3rd, 4th layer.
I have about 65' on the winch and two extensions of 25' and 40' personally.
The only downside to short lengths is the continuous length you can pull is shorter. But in use this isn't a problem.
The XD9000 I have:
So under any decent size load my motor gets hot before I have pulled all the short length I have. Even at 2000 lbs I'd take almost 6 minutes to pull a 100' foot line in, figuring about 15 feet is still on the drum. The flip side is since the winch is working more efficiently it's pulling the length I have faster most of the time, so the time to pull could be 1/2 as long.
Keeping in mind that the amount of force on the line isn't the same as the amount of work the motor is doing. Those line pull ratings are 1st layer numbers. The pull by layer is how much force you get with the motor doing 100% work (the equivalent of 9000 lbs, e.g. 478 amps) but with the efficiency loss of the rope being farther from the drum.
Keeping two layers on the drum gets you the most work from the least amount of energy (and motor heating). Also, a short length that you have to set up a couple times gives your motor some cool down, which helps with duty cycle, too.
It's a pretty specific type of recovery where you'd need to actually pull a long rope continuously and even there we're talking 50 feet, it's not as though we have 600 feet on a ship winch or anything. You need extensions usually anyway. Where the extra length is nice is using a block to double your pull, so if you're doing that routinely then I'd be totally hip to the argument of keeping a longer length on the drum.