Jeff, I would think the opposite would be true. Don't 60s have more distance from the pinions to the t-case, and thus are better able to handle a larger difference in height due to a lift?
Jeff, Matt is correct. You facts are close but because of the steeper angle of the 40 drive shaft it will bind much sooner than a 60 will with it's longer/less angled drive shafts.
I left the rear shackles that were already on the truck when I installed the OME springs, since they were a bit longer than stock (maybe 1") - just to see what it would do. There's too much of a rake, and with the top off it rides pretty rough. I've got the OME shackles in my garage, just haven't taken the time to switch over to them.Yeah, I am thinking keep it smaller. Matt, I'll take a look at your truck, I'm interested in seeing the shackle angles.
Your right Corbet! I always assume most folks do not have the tools or knowledge to do their own cut and turn. The high majority of spring-overs out there are hacked. It is labor intensive to do it correctly. A track bar for the rear is also required whether it is fabbed or purchased. The springs on a 40 are designed to be SU so if your going through the efforts to do it right, longer springs will also benefit both the longevity of the springs and the available wheel travel at each wheel. Another factor that has to be considered in a SO is how much lift you will need in the long run. Even at 5" over stock the CG/track width becomes an issue so will you be happy with just wheel spacers or off-set wheels? In my opinion if 36" and larger tires will be the ultimate goal then wider axles might as well be planned in to the build early! If you going with FJ-60 axles you need to either outboard the front springs of come up with another plan on how the chunk will fit the springs.
If your only doing 2.5+ OME is hands down the best quality and ride. If I was to buy a 4"+ today I would go for BDS or Alcan. But that's just me....
The width of the springs are wider and the spring eyes are a different size too.
I think I am going to go with Man-A-Fre's safari springs:
http://www.man-a-fre.com/pa2/images/sss-404Dome.gif
edit: I also couldn't really find a place selling the BDS stuff online. I'll double check that that's not an option tomorrow.