project nuclearmarshmellow

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
tore into my old ps pump last night. everything looked ok and measured out ok, so i gave it a shot rebuilding it. looks like just in time cause the pump steve loaned me is just starting to leak. so, in a few months when i get around to it (probably when it's 10 degrees and snowing out;)), we'll see if my pump actually is salvagable and if i can rebuild em:D if so, i'll be passing romer's old pump on to whomever needs is
 

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
got a little bit more done. installed new pvc and grommet, also had to do hose since the old one ripped in half when i tried to get the pvc valve out, then adjusted the tranny cable.

from there, it was on to operation scary exhaust. while i'm a bit nervous about my skills welding a seam sealed and in a hard to get to spot, i decided i just had to get it over with, so out came the sawzall and the scary chunk of exhaust.

for now, i'll weld in a less restrictive 2 1/4 chunk of straight to a small piece of flex in place of whatever the f...this was.
 

Attachments

  • DSC04821.JPG
    DSC04821.JPG
    68.3 KB · Views: 279

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
this was all on the same side as the slider that was welded at the wrong angle, had too big of a kickout hoop, and fell off, so i figured now was a good time to get the "mount" for the slider cut off. still need to grind what's left down.

also figured i'd take a look at the one rust spot that was on the body since it seemed like it has grown exponentially in the last few months. it has.
 

Attachments

  • DSC04823.JPG
    DSC04823.JPG
    63 KB · Views: 285
  • DSC04828.JPG
    DSC04828.JPG
    87.5 KB · Views: 283
  • DSC04825.JPG
    DSC04825.JPG
    74.4 KB · Views: 284

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
temp exhaust ain't pretty, but it is done. much straighter path and 1/4" larger diameter so that hopefully will help the engine breath. and it still doesn't hang down any more than the p.o.s elbows on the old exhaust, there's just more there. i'm not too concerned since i won't be gettting much wheeling in for a while and it is a temporary setup. new exhaust from the headers back is pretty high on my list.

did find out that of all my local auto parts stores, advance has the best choices for exhaust (and even theirs sucks), no one carries just straight exhaust tubing (it all has the flare at the end, which just means more stuff to play with the welder on ;)), flex pipe only comes with one saddle clamp, and contrary to the proper way to install flex, you can weld it on when you realize you can't find any of the saddle clamps that you know you have somewhere :D

used a flattened corner bracket to make a support to the frame, also not pretty, but now my exhaust doesn't shake like it use to either.
 

Attachments

  • DSC04829.JPG
    DSC04829.JPG
    37.2 KB · Views: 265
  • DSC04830.JPG
    DSC04830.JPG
    62.1 KB · Views: 281

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
thanks matt. there are three pinhole leaks on my welds...i'm not too concerned right now.

also got the new plugs in, gapped at .031 as per the manual. old plugs were at .044.

pulled apart the dash and cleaned up all the plastic real well, got the fast food restaurant cleaned off the inside of the steering column lower cover, glued the infamous broken tripmeter part.

slowly but surely getting there.

also pulled the 55 out and fired it up again. the battery was dang near dead, so i put a different one in and let it run a bit in the driveway. now it's not doing it's weird electrical thing. (ammeter would spike with the throttle, but not until the engine was at operating temp.). i'll drive it to work a couple of days and see what happens.
 

subzali

Hard Core 4+
Joined
Aug 22, 2005
Messages
10,703
Location
Denver CO
And Ige keeps lovin' on the 80...:)

:eek: lots of issues, but it's looking better all the time!
 

Uncle Ben

Hard Core 4+
Joined
Aug 23, 2005
Messages
14,144
Location
Northside
Hmmmm....for a vehicle that has no soul.....I'd say Ige had definately tapped into that 80's inner being! :rolleyes: :bowdown::Princess:
 

Red_Chili

Hard Core 4+
Joined
Aug 24, 2005
Messages
8,335
Location
Littleton CO
The 80 has soul like mayonnaise has soul. The white man's spicy sandwich spread.


:lmao:
:bolt:

Nice job, Ige! Hard work paying off.
 

RockRunner

Hard Core 4+
Joined
Nov 19, 2006
Messages
4,431
Location
Roxborough
Looking good, nice way to move the exhaust up a little.
 

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
operation extenze has begun

i've made the templates and am nervously preparing for the first cut. the plan is to add on the rear frame section that was cut off by the po.
 

Attachments

  • DSC05109.JPG
    DSC05109.JPG
    65.3 KB · Views: 222
  • DSC05108.JPG
    DSC05108.JPG
    38.8 KB · Views: 218
  • DSC05114.jpg
    DSC05114.jpg
    36.6 KB · Views: 229
  • DSC05113.JPG
    DSC05113.JPG
    31.9 KB · Views: 266
  • DSC05116.JPG
    DSC05116.JPG
    37.7 KB · Views: 229

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
you can see the nasty ole bumper the po put on.

my plan is to install the sweet azz bumper/tire carrier from nathaniel. :thumb:
 

Attachments

  • DSC05112.jpg
    DSC05112.jpg
    32.7 KB · Views: 232
  • DSC05111.JPG
    DSC05111.JPG
    54.6 KB · Views: 239

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
holy crap this is gonna take a while:eek: 45 minutes just to get this one bracket off...positive side, i'm halfway there:rolleyes:
 

Attachments

  • DSC05119.JPG
    DSC05119.JPG
    44.3 KB · Views: 236
  • DSC05120.jpg
    DSC05120.jpg
    52.5 KB · Views: 227
  • DSC05121.JPG
    DSC05121.JPG
    63.9 KB · Views: 229
  • DSC05117.JPG
    DSC05117.JPG
    61.7 KB · Views: 230

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
and yes, the cruiser that yuiry and i cut the new rear frame section off had slee-disease...it was bright yellow at one point:lmao:
 

Bikeman

Hard Core 4+
Joined
Nov 19, 2007
Messages
685
Location
Highlands Ranch
Ige, I have 2-4" pieces of frame I cut off mine if you want them.
 

Crash

Rising Sun Member
Joined
Aug 23, 2005
Messages
4,559
Location
Denver
What, you removed your full floating, nod to Uncle Ben, exhaust pipe? Oh man, that thing was priceless as was Kevin's commentary!!!!
Keep at it Ige. You wheeled it like you stole it this past weekend and it was obvious you were having fun even though you didn't have steering by Armstrong!!
 

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
Ige, I have 2-4" pieces of frame I cut off mine if you want them.


you're a week too late....i bought a chunk from oleg last weekend.;)

got the sleeves made...modified rectangular stock. made the pattern for the top/bottom of the frame. spent all day and will spend some of tomorrow in welding foreplay before i get it all on.

did find one little issue...i was testing the fit of the sleeves on the new frame section...not the old one. found this little nut that the po welded in (only on one side, the other side the weld didnt' hold and the nut was gone. :rolleyes:). also, if you look close, you'll see the inside edge of the frame is bent in a bit...i'll have to do some tweaking.:(
 

Attachments

  • DSC05135.JPG
    DSC05135.JPG
    46.5 KB · Views: 204
  • DSC05133.JPG
    DSC05133.JPG
    47.1 KB · Views: 204
  • DSC05129.JPG
    DSC05129.JPG
    35.1 KB · Views: 209
  • DSC05126.JPG
    DSC05126.JPG
    63.8 KB · Views: 203
  • DSC05122.JPG
    DSC05122.JPG
    64.8 KB · Views: 209

nuclearlemon

Hard Core 4+
Joined
Aug 23, 2005
Messages
8,620
Location
windy wyo
What, you removed your full floating, nod to Uncle Ben, exhaust pipe? Oh man, that thing was priceless as was Kevin's commentary!!!!
Keep at it Ige. You wheeled it like you stole it this past weekend and it was obvious you were having fun even though you didn't have steering by Armstrong!!

i did have fun...i have the feeling the armstrong would've killed me on that trail and i wouldn't have had near the fun.

as for the full floater exhaust, i just cut the tip off...it was flat. now i'm not so sure if the struggle driving home was all the rain on the road or the excessive backpressure building up from my most likely glowing red exhaust tip :lmao:
 
Back
Top