kvanoort
0
I'm ready to check the crankshaft and connecting rod journals for their respective run clearances on the supposedly running '75 2F transplant motor that's going in my 1972 FJ40 project. I've done numerous searches and feel I'm ready to check the thrust clearances and remove the bearing caps to determine if the engine will need a complete rebuild, a refresh or just a cleanup. From searching, here's the information I have compiled and that I could use some verification of before I continue with this part of the project. If someone with a 2F FSM wouldn't mind checking the numbers, I would greatly appreciate it. Thanks in advance.
1) Using a feeler gauge, measure the thrust (side) clearance of both the connecting rods and the crankshaft.
Connecting Rods
Connecting rod thrust clearance (standard) 0.004/0.009 in (0.11/0.23 mm)
Connecting rod thrust clearance (maximum) 0.012 in (0.3 mm)
Crankshaft
Check the crankshaft thrust clearance at the third bearing.
Crankshaft thrust clearance (standard) 0.0024/0.0065 in (0.06/0.16mm)
Crankshaft thrust clearance (maximum) 0.012 in (0.3 mm)
Source: Haynes ARM
2) Mark the connecting rods and bearing caps to ensure they are reinstalled correctly. Rotate crank to access connecting rod bearing cap nuts. Remove nuts and take off bearing cap one at a time. Inspect and measure journals and run clearances.
Connecting Rods
Rod journal dia. 2.1252/2.1260 in
Using Plastigauge, measure condition of bearings.
Install the connecting rod cap and tighten the rod nuts to 35~55 ft-lb (4.8 - 7.6 m-kg) torque.
Rod run clearance 0.0008/0.0017 in
Source: Motor Power, Inc. - www.motorpowerinc.com/specs/2f.html
Rod bearing oil clearance (standard) 0.0008/0.0024 in (0.02/0.06 mm)
Rod bearing oil clearance (maximum) 0.004 in (0.10 mm)
Source: Haynes ARM
3) Crankshaft
Crankshaft journal diameter - standard:
Front: 2.6366 ~ 2.6378 in (66.97 ~ 67.00 mm)
Second: 2.6957 ~ 2.6969 in (68.47 ~ 68.50 mm)
Third: 2.7547 ~ 2.7559 in (69.97 ~ 70.00 mm)
Rear: 2.8138 ~ 2.8150 in (71.47 ~ 71.50 mm)
Source: Toyota F Engine Repair Manual
Using Plastigauge, install the bearing cap bolts:
Torque - Front, second & third: 90 ~ 108 ft-lb (12.5~15 m-kg)
Torque - Rear: 76 ~ 94 ft-lb (10.5 ~ 13 m-kg)
Oil clearance should be 0.0014/0.0018 in (0.035/0.045 mm)
Limit is 0.004 in (0.10 mm)
Source: Toyota F Engine Repair Manual - Will also check Haynes tomorrow
To be continued...
1) Using a feeler gauge, measure the thrust (side) clearance of both the connecting rods and the crankshaft.
Connecting Rods
Connecting rod thrust clearance (standard) 0.004/0.009 in (0.11/0.23 mm)
Connecting rod thrust clearance (maximum) 0.012 in (0.3 mm)
Crankshaft
Check the crankshaft thrust clearance at the third bearing.
Crankshaft thrust clearance (standard) 0.0024/0.0065 in (0.06/0.16mm)
Crankshaft thrust clearance (maximum) 0.012 in (0.3 mm)
Source: Haynes ARM
2) Mark the connecting rods and bearing caps to ensure they are reinstalled correctly. Rotate crank to access connecting rod bearing cap nuts. Remove nuts and take off bearing cap one at a time. Inspect and measure journals and run clearances.
Connecting Rods
Rod journal dia. 2.1252/2.1260 in
Using Plastigauge, measure condition of bearings.
Install the connecting rod cap and tighten the rod nuts to 35~55 ft-lb (4.8 - 7.6 m-kg) torque.
Rod run clearance 0.0008/0.0017 in
Source: Motor Power, Inc. - www.motorpowerinc.com/specs/2f.html
Rod bearing oil clearance (standard) 0.0008/0.0024 in (0.02/0.06 mm)
Rod bearing oil clearance (maximum) 0.004 in (0.10 mm)
Source: Haynes ARM
3) Crankshaft
Crankshaft journal diameter - standard:
Front: 2.6366 ~ 2.6378 in (66.97 ~ 67.00 mm)
Second: 2.6957 ~ 2.6969 in (68.47 ~ 68.50 mm)
Third: 2.7547 ~ 2.7559 in (69.97 ~ 70.00 mm)
Rear: 2.8138 ~ 2.8150 in (71.47 ~ 71.50 mm)
Source: Toyota F Engine Repair Manual
Using Plastigauge, install the bearing cap bolts:
Torque - Front, second & third: 90 ~ 108 ft-lb (12.5~15 m-kg)
Torque - Rear: 76 ~ 94 ft-lb (10.5 ~ 13 m-kg)
Oil clearance should be 0.0014/0.0018 in (0.035/0.045 mm)
Limit is 0.004 in (0.10 mm)
Source: Toyota F Engine Repair Manual - Will also check Haynes tomorrow
To be continued...