What kind of stuff did you do to make it tow more reliably?
Sorry for the long get-back. It turns out being sick in Moab is exactly no fun.
Here are a few things:
Transmission: The 4R100 is pretty stout, but is prone to coast clutch failure when towing through the mountains with the coast clutch applied (i.e. the OD lockout button pressed, with also engages the coast clutch). Mine failed at 118K in 2010, and I took the opportunity to drop big dollars on a BTS transmission, which is a built 4R100. Sixteen years and 77k later, I couldn't be happier.
Suspension: I did "Excursion things". V-code (F350) springs up front, airbags in the rear, as well as a rear sway bar. You probably wouldn't have to do any of those with a proper 1-ton truck.
Hitch: Again possibly specific to the Excursion, I run a WD hitch. I flat love the thing.
Performance: This is the hole of the rat, for sure. Heavily modified turbo, upgraded HPOP, 4" exhaust, 6637 intake (though there are higher dollar ones), tuning from the best guy in the business... You get the idea. All I ever wanted to do was to tow at the speed limit, with EGTs in check, and as little smoke as possible. For the most part, I can now do that. If I'm not towing, and not slowed by traffic, the thing will never shift out of OD on I70, either direction.
Monitoring: I run Forscan on an Android radio all the time, and so have instantaneous access to critical engine parameters. It looks like this:
Strange as it may seem, my Excursion tow rig is my all time favorite vehicle.
I hope this helps!!
Mark