Project Dumpster Fire - Building my 1972 FJ40 with my Dad

Joined
Jun 13, 2024
Messages
10
Hey Guys,

Sharing my thread from another forum. I’m building my 1972 FJ40. But that’s not where the story starts. The story is a long one and it all begins with my Dad. Back in the 70”s my dad was on a pit crew for an off road racing team and built a dune buggy in what is now my backyard. He fell in love with all things off road and four wheel drive. When I was a year old, he bought his first 4x4, a 1975 Toyota Land Cruiser FJ40.
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He modified in in the style of the time and drove it as his everyday car. I have so many memories tied to that truck. Going with Dad to the airport to watch the planes land, going on off road runs with the club that he was in at the time.
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The 70’s, when white spoke wheels ruled the world!

Here’s a picture of me from back then. Dig the 1970’s version of a child safety seat, complete with face bashing plate!
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Dad sold that truck and bought another one a few years later. It was a 1976 with a v8. I'm pretty sure that sitting in the jumpseat and banging the back of my head against the rollbar is why my mind works the way that it does. :hill:
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This was what I learned to drive in. Dad had promised me that when my feet reached the pedals, he would teach me to drive and he was true to his word. Even if I was only 9 years old at the time. He’s an honorable guy and he wasn’t gonna lie to a little kid. I assure you that I pretty much won the “What did you do over Christmas vacation” competition that year! :cool:

That Land Cruiser was sold a few years later and Dad moved to other 4x4’s but the Land Cruisers always had a special place in my heart for all the memories that we made with them.

Fast forward about 20 years and, out of nowhere, Dad bought himself this 1972 Land Cruiser. Again, memories were made as we picked it up in Lake Havasu, Arizona and drove it home 300 miles in triple digit temperatures. Good times.

A few years later, Dad’s knees began to fail and climbing into the Land Cruiser became more and more difficult. It ended up stored at my house until Dad could get his knees straightened out and enjoy it again.

That was 14 years ago. Recently Dad had a double knee replacement which has helped him immensely but he finally decided that he wasn’t going to get back to the Land Cruiser.

Knowing how much these trucks have meant to me, Dad surprised me by giving the truck to me as a wedding present 2 years ago. I haven’t touched it in that time but I started making plans. The values of these trucks have skyrocketed to an absurd level, to the point that I could never afford to buy one. This truck is my last chance to recapture some of those old times and to start building new memories.

Dad taught me everything I know about working on cars. He and I have worked together on several projects, most notably the 1932 Ford that we built for him right here in this garage almost 20 years ago.
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I am a long time fan of Vice Grip Garage and watching Derek work with his sons has been both great and a little sad for me. I usually come away thinking that I would give anything to work with my own Dad just one more time.

When I told him that the Land Cruiser project was finally going to happen, he surprised me again by telling me that he really wants to be a part of this build. So it looks like I get my wish. He will be coming by, working with me and appearing in the videos!

I’m looking forward to building the FJ40 that I’ve always wanted but even more than that, I’m looking forward to spending the time with my Dad. He’s 80 now and I’m 50. This chance to work together one more time means more to me than I can say. I’ll be updating this thread with ideas, questions, pictures and videos as we go along. Hope you all like it. The link to the first video is below:
 
Joined
Jun 13, 2024
Messages
10
I need to order the NV4500 and the Orion next, so that they can ship while we get the old engine and trans out. then we'll start stripping out everything that's getting replaced like the electrical, seats, heater, etc. I plan to mock up the drivetrain for position, pull it out and weld in the motor mounts as well as position the radiator. Next will be to weld in the Saginaw steering. Then, I'll pull it all out, finish weld it all, clean and paint the frame with POR15 and put it back in.

I have a hard time with "while I'm in there" and I'm trying not to turn this into a frame off build. I'm of 2 minds when it comes to the body. One is to pull it off, have it completely sandblasted, repair any rust and paint it right. The other is to Bondo, scuff shoot and diamond plate it. It has a good bit of bondo covering previous repairs that are structurally sound but not pretty.
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Also, who knows what else lurks under that bedliner. I also want to weld up the 842 holes that mount this tire carrier along with the 9,000 other holes that various previous owners have drilled in it. Ugh.
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Then there's my own aesthetic mindset as far as what looks good to me. For instance, my two color possibilities are Rustic Green or Dune Beige. If it's green, it has to have white spoke wheels and flares. If it's beige, it has to have stock wheel wells and steelies. In any case, the aluminum steps and the 1980's wheels have to go.

I also have the original 1972 windshield frame that will likely go back on as this one was to match a hard top cap that i no longer have. I do have the sides, hatch and doors though.

I'm thinking of keeping a running tally in this thread of the parts I need to get rid of and the parts I want so that I can trade with folks instead of buying and selling. For instance, I HAVE a perfect condition factory tube type driver's side tire carrier for a later FJ40 with the original spare tire still mounted. I NEED a factory passenger side plate type carrier for an earlier truck.

When it comes to the original engine and trans, I can't in good conscience accept any money for them but if if you want to come by and pick them up, they're yours. (Once we pull them next week.)

I'll keep this thread updated daily as things change. The videos will come along every week or 2. They take a lot of work in and of themselves. My channel isn't monetized, I just do it for fun so the videos won't be the primary update medium.

You know, when Dad and I pulled the front sheet metal last week, we ended up sitting in my garage for about 3 hours afterword just talking. That's the best part of this project. The older I get, the more aware I am of time passing. Because my wife is amazing, I'm able to take a year off work to focus on this time with Dad. It's going to be great.

Scott
 
Joined
Jun 13, 2024
Messages
10
Yep, the body is going to have to come off and get blasted.
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It's hard to tell from the pictures but that bondo is STUPID thick in places. Hopefully there's enough left of the tub to repair. We shall see. I'm leaving the body on for right now. The engine is coming out on Friday and I'll need the body in place to mock up the new engine for placement.

Time to order the Orion. Is Advance Adapters the best place to order it from or would I be better off ordering it through a dealer like Valley Hybrids?

Episode 2 of the video series is up. A lot of reminiscing about my dad's life with Land Cruisers and our adventures together as well as a discussion of the build. By the way, this is the last video that was filmed before my bariatric surgery. I'll be considerable thinner in the next one.
 
Joined
Jun 13, 2024
Messages
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I bit the bullet yesterday and bought a rebuilt GM 4X4 NV4500, I also ordered the Orion transfer case, the bellhousing, trans to t-case adapter and motor mounts from Advance Adapters. I'm going to be eating ramen noodles for a while but it feels good to have all the "big stuff" on it's way. I'm going to be editing today and I'll share the latest video tomorrow. Now I need to read the entire Orion thread on IH8MUD (again), watch the videos from Project Wrong Way on T-case assembly (again) and find someone to blast and prime the body so I can start welding up holes and making patch panels. Should probably refill the welding gas too. I'm definitely in the anxiety stage of this project at the moment. I'll feel better when things stop coming apart and start going together
 
Joined
Jun 13, 2024
Messages
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Lots of news this week. Episode 4 is up on Youtube (below). After reading the Orion thread 3 times this week, I contacted Georg at Valley Hybrids. He seems to be the undisputed expert and after talking to him, I've decided to have him build my Orion. That was a hard decision for me because I hate for anyone but me to work on my stuff. However, Georg is the man when it comes to these cases and I'd rather utilize his experience than gain my own experience at the cost of a blown up transfer case. 🤷‍♂️ Speaking of the Orion, It arrived, along with the bellhousing, adapter and motor mounts. Meanwhile, Dad and I have been busy pulling everything off the body so it can be removed and sandblasted. This poor rig had had so many holes drilled in it. I'm going to burn through a whole spool of MIG wire welding them up but that's assuming that I have a body left after blasting.
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I also noticed that there is no sign of the mounting holes for the bottom hinge of the factory tire carrier. The good news is that the bedliner doesn't seem to have promoted any rust. I'm assuming that's because Bondo doesn't rust.:banghead:

On a brighter note, a couple of Mud members pointed me toward Aero Tanks, who offer a 22 gallon rear mount fuel tank in case my Con-Ferr one is junk. Thanks Guys! In the same thread, I found out that Mark's Offroad is still around (as is Mark himself!). This is great news as I'll be needing many things during this build and I prefer to support local shops when I can. Plus, as I remember, Mark's shop was a wonderland of Cruiser goodness. Lot's of eye candy if you dig old parts like I do.

Here's episode 4. Quick summary: I almost burn down my garage. Dad whistles. Later, I almost die when the chain comes off the engine in midair, my wife visits the garage and supports me by pretending to be impressed. (She's deeply excited and super supportive about the Land Cruiser being finished but has zero interest in the process.)
 
Joined
Jun 13, 2024
Messages
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That brings us to where we currently are. I'll update the thread regularly and I'm trying to post a video every week. On a personal note, I'm down 101 pounds from my heaviest weight and still losing! This is Land Cruiser related because I can get down on the ground and back up again for the build and actually fit in the rig when it's done. The picture on the left is me on October 23rd, the day of my bariatric surgery and the picture on the right is me yesterday. The 40 and I are both being modified with utility and longevity in mind!
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Yarn Cruiser

Rising Sun Member
Joined
Jun 15, 2020
Messages
1,069
Awesome thread and congratulations on all the hard work on yourself and the truck! Excited to see the progress. 😊
 
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