My bumper build...

Beater

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double the uv. really. you can thank me later
 

Rezarf

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Well, I got to finish the fab on my bumper today. I took everyone's advice and opened up the rear of the bumper with a pilot hole then I opened up the base metal even more to fill them with weld.

I was actually really impressed with how much heat and wire it soaked up as I filled the pilot hole. In the second pic, I stopped to snap a pic, then I started to perform a "rose, plug, rosette" weld around the edge of the bigger whole to work it into the base material more. In the end, the welds looked like an "8." All in all, I was shocked at how much heat I was able to get into the weld.

You can see how much HAF I had on the front of the bumper. I appreciate everyone's help and advice, I feel better tuggin' on these mounts now.

:risingsun:
 

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Beater

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don't finish the welds if you can get away with it. Meaning, no grinding or sanding... use your trusty chipping hammer to loose the dingleberries


:)
 

Rezarf

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I just left the welds, my buddy is media blasting it and powder coating it this week in high gloss with extra UV protection... I am really stoked! Thanks for all the help gentlemen!

Drew
 

Beater

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gloss will fade quickly. I would do semi or textured. Easier to touch up too.

j
 

Rezarf

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Beater

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because it is not the gloss that fades, it is the pigment below. Will turn milky/chalky underneath a layer of gloss. You are more than welcome to come look at some sculpture that I can illustrate this with.

When this happens, it is harder to match the paint for touch up. the worst colors for this are red, yellow and black... blue is bad as well, but mainly the lighter shades.
 

Rezarf

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So my student friend calls and asks "what kind of metal was that bumper, the powder coat came out all wierd?" :eek:

We'll see, sometimes you get what you pay for :D
 

Beater

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I'll bet they didn't do a complete blast, or chemical dip.
 

Rezarf

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Back from powder coat! :hill: :hill:

What a great job my buddy did, he was worried because he saw little imperfections in the powder coat, but in reality it was just a little pitting from the surface rust I couldn't sand out. :mad:

I think it came out great! :thumb:
 

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wesintl

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yeah, you won't see that once it's covered in mag chloride.. I mean mud ;)

Looks good :thumb:
 

AxleIke

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Looks great man!!!

I thought it might be a case of self criticism rather than actually bad.

I know that all too well.
 

bh4rnnr

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Bumpers looking good Drew!:thumb::beer:
 

Rezarf

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Thanks guys for all the nice words. :thumb:

I was starting to think the hoop was too high, but with the lights it looks "right"

I had a glitch tonight trying to get it on, I forgot to mark which winch wire (say that 3x fast) and I went with my gut, and might have gotten it wrong. Gotta' actually look at the wiring tomorrow and button it up! :D
 

Rezarf

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