Block work cost about $2000:
Cylinders 40 over
Crank 10 under
Top of block decked only enough to get it level
Acid bath cleaning
Freeze plug install
Cam bearing install
Machine flywheel
Rotating assembly balanced
Might be some other things I'm forgetting
Head work was another $700:
Acid bath cleaning
Surface manifold mating area
Surface bottom of head
Replace all valve stem seals
Replace valves only as necessary
Grind all valve seats
Parts & other work came to maybe $1500-1800, but take those numbers with a grain of salt. I'd have to go back and tally up my receipts. Everything I got was from Toyota or OE stuff not in Toyota boxes.
I got a NOS camshaft and had it ground by Delta in Oregon. They also resurfaced my lifters. ($350)
NOS 40 over Toyota pistons (+1.00mm)
Rings & bearings (OE parts, non-Toyota branded)
As much new OEM hardware as was available, including the somewhat expensive head bolts
New motor mounts
New fuel pump
New oil pump
New City Racer oil cooler
All gaskets & seals
Temp sender
Clutch & throwout bearing
Timing gears
Woodruff keys
Sand blasting on some parts (crank pulley, side cover, timing plate, timing cover, etc)
Oil, fuel, and air filters
Carb heat shield
Stuff below was rolled over from old engine because most of it was about a year old - I did a small refresh on the old motor. A few things were known good used parts as noted.
Water pump
Alternator & voltage regulator
PS pump (Saginaw) w/ bracket from
@tancruiser
Oil sender (used, old)
Coolant & heater hoses, and clamps
Oil pan (still available)
Pushrods (used, old)
Belts
Distributor (Jim C rebuilt ~18 month ago)
Carb (Rebuilt by me ~1 year ago)
Total was probably in the neighborhood of $4000-4500. I did all the assembly and install, so there weren't any labor costs on that end.
Fluids weren't cheap and I didn't keep track of that. I used new Toyota red coolant diluted to 50/50. I ran break in oil for the first 20 minutes during the cam break in, dumped it and ran more break in oil from 0-100 miles for break in driving & ring seating. Then I ran high zinc Mobil 1 Classic 10w30 oil from 100-500 miles for further ring seating and dumped it again before putting in more Mobil 1 Classic for a full 3000 miles. I changed the filter with a YZDD3 Toyota filter every time I changed the oil. I worked with
@madorbit to reproduce the timing gear oiler, so that was a "new" part. I have plenty more available if anybody needs them. My goal was to take no chances and attempt to build the motor as close to how Toyota would have done it in the factory so that I could have >250,000 mile reliability. There is a surprising amount of stuff still available from Toyota and I wanted to get stuff before it got discontinued. How long they'll keep making 2F parts is anybody's guess, so I got while the gettin' was good. I'm at about 5000 miles so far and I'm keeping my fingers crossed.