Thanks Jackson
Here is a summary of my issue (most is a repeat). Trying to get my documentation all lined up
This failure has occurred twice, first in Dec 19, 2025 and again on Sept 23rd 2026. What happens both times after driving someplace for 20 minutes and coming back to the truck after an hour, the truck does not start. Everything comes on, but there is no crank to the starter, no dash error codes and nothing else amiss except no crank, no clicking, no sound at all I can tell from the starter. I tried starting it with a NOCO Battery and no joy
In Dec, after 3 hours of trying to start, it suddenly started right up with no issues
I ran tests at home:
- Alternator voltage is good
- Battery Voltage was 12.6V
- No error codes
I read some of the new Panasonic Batteries had bad intermittent cells which could have caused this
On Dec 20,2025 I took it to the dealer and they couldn’t find anything wrong. Battery tested fine. I know sometimes a bad intermittent cell will test fine, so I had them replace the battery at my expense. I needed to do something so I wouldn’t be stranded. I thought that had fixed the issue
Failed again on 9/22/2026
I drove 20 miles to take my wife for her cancer treatment. Afterwards we tried to leave at 11AM and the truck wouldn’t start. I checked the Battery cables (Tight), I checked the voltage (12.6V), I tried to jump it with my NOCO Battery Booster and no joy
- No codes
- No error lights
- Everything else worked
- It recognized the key FOB
- It said “press brake pedal and press start” and when I did that, the message went away
- I could see the Brake lights come on, so it would not be the Brake Sensor switch that enables the start
I called AAA and they came out to test and try to jump the battery. They said the battery was good and jumping did not do anything. At this point I sent my wife home in an Uber
Since I was on the 2nd floor of a Parking Garage with low clearance, I was told it would be a 6 hour wait for a tow truck. I tried to start it at least twice an hour
The Tow truck driver came and said he couldn’t get into the garage due to clearance. So I used my winch to pull/push the Tacoma down two levels of the garage to where to tow truck driver could get me. I had the truck “On” (no engine) to use the brakes. This discharged the battery, it was fine before when AAA did a Battery test. The battery was not discharged until I had to use the winch.
The Tow truck driver took me to AutoNation Toyota and I verified it was still failing.
When the dealer looked at it the next morning, it started right up and they could not recreate the failure
The tech sent me a video saying I was concerned about the battery and it was discharged but still good. I am not concerned about the battery and I explained using the winch is why it was discharged. They failed to include that in the service write-up as to why the battery was low even though I asked them to.
Reading through the factory service manuals I see the following potential causes defined by Toyota:
- Starter Relay
- Starter (likely solenoid)
- Neutral Safety Switch. I did find a few videos saying this is a problem on some of the newer trucks
The dealer was not able to recreate it. I understand being an engineer its extremely difficult to troubleshoot something that isn't failing. The technician thought it was the low battery, but that is due to winching to get myself out of the parking garage
I had asked them to contact Toyota Technical support to help resolve this issue and they said they wouldn’t do that unless there was a failure.
I don’t want to get stranded a 3rd time, so I asked them what it would cost to replace the Neutral Safety switch and the starter. They wanted $750 for the starter install and said the part was $360. Toyota list is $249 and I can order it online from that same dealer and pick it up for $249, but it costs $360 through service and if I walk up to the parts counter??
I asked them to replace the Neutral Safety switch and I would look at other places to do the Starter.
I came to pickup the truck on 9/25/2026 and when I got in lots of dash lights came on with a error message to see dealer engine operation issue. The Service advisor ran a code reader and came up with P0705, which is a transmission range sensor circuit malfunction, typically due a problem with the Neutral safety switch. That is the part they replaced and likely an issue with the install.