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LS Swapping the Mini Truck (LQ9)

dan1554

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Scope creep turned scope annihilation. What started as the quest for an overdrive transmission to replace the TH350 3 speed in my pickup now also a LQ9 engine swap with a 4l60e. Currently the truck has a Chevy 4.3 v6 Vortec installed by the previous owner.

I picked up an LQ9 with unknown background, other than it was purchased for the seller's abandoned project vehicle, and I was given assurances it was ~110,000 miles and had no indication of failures. The lq9 is 345hp and 380lb/ft. It's probably overkill for what remains of the mini's drive train. I was planning on dropping it in and not looking back, but after removing the oil pan and timing cover, I found crud and oil varnish. I also knew I'd be taking a risk by not inspecting the push rods, so that all pushed me over the edge and I decided to tear it all down. One bank of pushrods looks to be newer than the other. But otherwise there is no sign of abnormal wear. But since its apart, I'll take it to be cleaned and inspected by a machinist. I might throw a hotter cam in it too.

I also re-worked the wire harness and removed unnecessary circuits. I used a Bussmann relay panel to handle the few switched functions I need. I'm keeping the engine a 'drive by wire' setup as opposed to converting it to a cable throttle. This will give me the option of easily adding cruise control. I also kept a A/C clutch circuit, in case I decide to do that too. The harness work was super time intensive, and I can only hope I didn't mess up anywhere. It was mainly an educational exercise, and if I do another swap in the future Ill be buying a pre-made harness.

More to come as time allows.

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dan1554

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The cc was 4 wires iirc. Hoping its that simple. Ill just add them to a switch panel if so.

Im trying to refrain from going full buggy. Mostly I'll be happy when Im not pegged at 5k rpms on the way to Utah. Im counting on myself to be responsible with the throttle. :lmao:
 

J Kimmel

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Atlas will help resale, if you end up going further down the road (it’s inevitable) you won’t break in a bad place that’s completely disabling, if you build something new it comes with you, you can do front and rear digs which not only allows tighter maneuvering but you can ease driveline stress when binding up.

Plus it’ll go behind the 4l60 really easy
 

DaveInDenver

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Atlas will help resale, if you end up going further down the road (it’s inevitable) you won’t break in a bad place that’s completely disabling, if you build something new it comes with you, you can do front and rear digs which not only allows tighter maneuvering but you can ease driveline stress when binding up.

Plus it’ll go behind the 4l60 really easy
At what point do you buy the Jeep and be done with it?
 

dan1554

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@J Kimmel You have me sold. I was dreaming about tc doublers from marlin, but now think I need to go atlas.

That'll be a 'stage 2' though. The trans I got came with the adapter to fit a toyota TC, so I basically have everything I need. Sad thing is I think it might be the same adapter I have already on the TH350. And the adapter is why I bought it. Woulda considered a 4l80 otherwise.

Called Gunn and will bring it in Monday.
 

DouglasVB

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Atlas is the way to go with that much engine.

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DouglasVB

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Glad you got it fixed.
Fixed for now...

After having been inside my t-cases a few times (I was in them a few years ago when I put a 4.7:1 gear in), I would much rather have an Atlas t-case for twice the price of a built dual t-case setup.
 

dan1554

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Here goes nuthin. I always struggle with what to tell the machinist other than 'make it shiny', which makes them surly. So I have my small list of requirements to take with me.

Cam bearings
Line hone main
Measure cyl bores and clean up
What will it clean up at? (thou)
Machine all surfaces where necessary
Valve job
Crank cleanup as necessary
Repair exhaust threads, clean up exhaust manifold surface
What bearing sizes need to be used?

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rover67

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That seems like a nice cam, hows the machine work coming? looks like you'll have a nice motor one it's done!
 

dan1554

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Machinists are buried in work. Lucky me I think I got in before they got slammed but they told me to even start on the heads it was a month out. Doesn't matter too much as the cam has yet to ship and I think they'll need it and the valve springs to complete machine work.
 
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