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DomOfTheDead's 1996 FZJ80 build

DomOfTheDead

Event Coordinator
Joined
Jun 2, 2019
Messages
1,239
Location
lakewood
Finally time for some diff work. Loaded up the parts cannon and started blasting. Pulled the rear stock 3rd member (pictured), tried to pull the lock rite out of the carrier but it was reluctant and I left it in. Dropped it off at Slee for 4.88 set up w solid spacer and a Yukon Grizzly locker.

1000022640.jpg
Why another auto locker? Because if you know me, you understand. Why not 5.29s? It was recommended to me by some very respectable opinions, that with to my "spirited" driving style and love of big knobby tires, to stick with a 4.88 r&p due to issues with weak teeth on the 5.29 gears in the 8" high pinion front axle. Additionally, I have 10% underdrive in the tcase, so that puts me at 5.29 in high range and a decent overall reduction with 3.3:1 in low range, 45:1 total crawl ratio

Power washed my drive shafts, before and after, you can hardly tell haha
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u joints have 15k, the scraping on the rear shaft is paint and not gouges but I wonder if I should have Englewood Bill re-tube that one, your thoughts?


As a front axle locker solution and with budget in mind, I thought swapping an factory e locked axle would be the most economical option. And after I easily persuaded my friend @jps8460 in trade for his spare diff and housing, I had one.

In hindsight, the ease of the level of persuasion and that he referred to it as an equivalent to an unpleasant body part, I should have taken it as a red flag. I'm a little demoralized after I realized the amount of crap attached to the front axle and the project progress is slow.
 

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DomOfTheDead

Event Coordinator
Joined
Jun 2, 2019
Messages
1,239
Location
lakewood
1000024569.jpg

cleaning up the front housing
1000024570.jpg
I got this mini truck drain plug skid from ballistic fab with the intention of modifying it but it didn't go well. A tiny bump in my press made it fit worse, I don't like the overhang and the amount of material I need to remove from the skid to make it work so scraping this idea
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Pulled the drain plug on the axle under the truck and bit of dense grey molasses slowly descended. I guess it was in need of a diff service:oops:

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Cruisertrash

Hard Core 4+
Joined
Aug 18, 2020
Messages
3,008
Location
Denver
Finally time for some diff work. Loaded up the parts cannon and started blasting. Pulled the rear stock 3rd member (pictured), tried to pull the lock rite out of the carrier but it was reluctant and I left it in. Dropped it off at Slee for 4.88 set up w solid spacer and a Yukon Grizzly locker.

1000022640.jpg
Why another auto locker? Because if you know me, you understand. Why not 5.29s? It was recommended to me by some very respectable opinions, that with to my "spirited" driving style and love of big knobby tires, to stick with a 4.88 r&p due to issues with weak teeth on the 5.29 gears in the 8" high pinion front axle. Additionally, I have 10% underdrive in the tcase, so that puts me at 5.29 in high range and a decent overall reduction with 3.3:1 in low range, 45:1 total crawl ratio

Power washed my drive shafts, before and after, you can hardly tell haha
1000023202.jpg

1000024568.jpg

u joints have 15k, the scraping on the rear shaft is paint and not gouges but I wonder if I should have Englewood Bill re-tube that one, your thoughts?


As a front axle locker solution and with budget in mind, I thought swapping an factory e locked axle would be the most economical option. And after I easily persuaded my friend @jps8460 in trade for his spare diff and housing, I had one.

In hindsight, the ease of the level of persuasion and that he referred to it as an equivalent to an unpleasant body part, I should have taken it as a red flag. I'm a little demoralized after I realized the amount of crap attached to the front axle and the project progress is slow.
I’d at least have Bill balance that driveshaft. After taking some hits I’m sure that thing doesn’t spin true anymore haha. Cool work on the front e-locker! You’ll get it across the finish line even if it takes some time.
 
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